WeldCheck

WeldCheck

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    Specification

    • Inspection Method: Eddy Current Testing (ET) for surface and near-surface defect detection in welded joints and heat-affected zones (HAZ).
    • Dimensions: Compact, handheld design optimized for single-hand operation and use in confined inspection areas.
    • Weight: Lightweight construction (approximately 1.1–1.3 kg, depending on configuration), suitable for extended field use without operator fatigue.
    • Housing / Construction: Rugged industrial enclosure designed for harsh workshop and on-site environments.
    • Display: High-contrast LCD display for clear visualization of eddy current signals and inspection indications.
    • Frequency Range: Optimized eddy current frequency range suitable for weld cap, toe, and HAZ inspection on ferrous and non-ferrous materials.
    • Probe Connectivity: Compatible with industry-standard eddy current weld probes, using standard LEMO-type connectors.
    • Signal Processing: Digital signal processing with adjustable gain, phase rotation, and filtering to enhance defect detection and reduce noise.
    • Power Supply: Internal rechargeable battery providing several hours of continuous operation; instrument can be used while charging.
    • Operating Environment Designed for reliable operation in industrial conditions, with resistance to dust, vibration, and typical site temperature variations.

    Description

    WeldCheck – Portable Eddy Current Flaw Detector for Weld Inspection

    EtherNDE WeldCheck is a compact, high-performance eddy current (ET) flaw detector specifically designed for weld inspection and heat-affected zone (HAZ) evaluation. Developed by ETher NDE, a world-leading specialist in eddy current technology, WeldCheck provides reliable detection of surface-breaking defects in welded joints across a wide range of industrial applications.

    Engineered for simplicity, speed, and accuracy, EtherNDE WeldCheck is an ideal solution for inspectors who require a dedicated, easy-to-use instrument for weld inspection in demanding field and workshop environments.

     

    Optimized for Weld Inspection Applications

    WeldCheck is purpose-built for the inspection of weld caps, toes, and heat-affected zones in carbon steel, stainless steel, and other conductive materials. Using advanced eddy current technology, the instrument enables fast and reliable detection of surface cracks, lack of fusion, and other weld-related discontinuities without the need for couplants or extensive surface preparation.

    Its optimized frequency ranges and signal processing features ensure excellent sensitivity to surface-breaking defects, even on rough or uneven weld surfaces.

     

    Clear Signal Visualization and Simple Operation

    The instrument features a clear, high-contrast display that presents eddy current signals in an easy-to-interpret format, enabling inspectors to quickly identify defect indications. The user interface is intentionally streamlined, allowing fast setup and minimal parameter adjustment, which reduces operator error and training time.

    WeldCheck is particularly well suited for inspectors who require a straightforward, reliable tool for repetitive weld inspections, including production line checks and in-service inspections.

     

    Probe Compatibility and Practical Flexibility

    EtherNDE WeldCheck is compatible with a wide range of standard eddy current weld probes, including surface and weld-specific probes designed for scanning weld caps and toes. This compatibility ensures flexibility across different weld geometries and materials.

    The device supports quick probe changes and stable signal performance, making it suitable for continuous inspection tasks in industrial environments.

     

    Portable and Rugged Design

    Designed for use in harsh inspection conditions, EtherNDE WeldCheck features a compact, lightweight, and rugged housing that withstands industrial use. Its ergonomic design allows comfortable one-handed operation, even in confined or elevated work areas.

    The internal rechargeable battery provides extended operating time, supporting full inspection shifts without interruption. The instrument can also be used while charging, ensuring continuous availability during critical inspection work.

     

    Data Storage and Inspection Consistency

    WeldCheck allows the storage of inspection setups and reference signals, enabling consistent inspection procedures across multiple components and operators. This functionality improves repeatability and supports quality control requirements in regulated industries.

     

    Typical Applications

    • Weld cap and weld toe inspection
    • Heat-affected zone (HAZ) crack detection
    • Inspection of carbon steel and stainless steel welds
    • Manufacturing quality control
    • In-service weld inspection and maintenance
    • General industrial weld testing

     

    Key Advantages

    • Dedicated eddy current flaw detector for weld inspection
    • Excellent sensitivity to surface-breaking weld defects
    • Simple, intuitive operation with fast setup
    • Compatible with standard weld inspection probes
    • Lightweight and rugged design for field use
    • No couplant required and minimal surface preparation
    • Reliable battery operation for extended inspections

     

    EtherNDE WeldCheck is the ideal solution for NDT professionals who need a robust, easy-to-use, and cost-effective eddy current instrument dedicated to reliable weld inspection in industrial environments.